Knuth CNC Cylindrical Grinding Machine RSM 1000 CNC

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100140
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69.079,00 EUR
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Knuth CNC Cylindrical Grinding Machine RSM 1000 CNC

RSM 1500 CNC shown
 

High-Precision Cylindrical Grinding Machine for Inside and Outside Machining


  • superior machining quality and high flexibility for small batch productions
  • these proven, solid machine frames with wide V-guides and boxways ensure low vibrations for optimum work results
  • axes are driven by a servo drive and run on precision preloaded ball screws
  • high-precision hydrodynamic bearings of the grinding spindle ensure optimum grinding results
  • graphic support for grinding cycles makes this machine especially easy to use
  • standard inside grinder
  • best grinding results – flexible and solid for single parts or batch production
  • KNUTH GPlus 450 for Cylindrical Grinding Machines – easy operation, less down time
  • easy programming is made possible by editable machining cycles
  • large preloaded ball screws ensure accurate positioning and excellent repeatability
  • precision-ground, carefully machined guideways with Turcite B counter-lamination prevent stick-slip effects and ensure very smooth movements and constant precision
  • the extremely rigid headstock with precision bearings and MT4 taper can be equipped with the included 200 mm 3-jaw lathe chuck
  • the sturdy grinding headstock features an extra large grinding spindle
  • steady and follow rest are included for machining of longer parts
  • standard inside grinding attachment is included for grinding inside contours
  • high-performance coolant system – includes filter and magnetic particle separator
  • one each grinding wheel dresser at the work spindle and at the tailstock for reduced down-times
  • easy maintenance due to central lubrication system

Specifications - RSM 1000 CNC - CNC Cylindrical Grinding Machine

working area  
center height 180 mm
center width 1000 mm
grinding length 1000 mm
workpiece weight (max.) 150 kg
workpiece diameter (max.) 320 mm
travel X-axis 200 mm
travel Z-axis 1200 mm
inside grinding diameter 30 - 100 mm
inside grinding depth 125 mm
table feed, infinitely variable 0,1 - 5 m/min
table swivel range (max.) R=7° / L=3°
stroke of top slide (max.) 200 mm
headstock  
working spindle speed, infinitely variable 25 - 220 rpm
workpiece headstock swivel range r/l 90 °
working spindle taper MT 4
workpiece spindle, taper MK 4 / MT 4
grinding headstock  
grinding spindle speed 1670 rpm
inside grinding spindle speed 10000 rpm
grinding headstock swivel range (r+l) 30 °
tailstock  
tailstock taper MT 4
drive capacity  
motor rating working spindle 1,5 kW
motor rating outside grinding 5,5 kW
motor rating inside grinding 1,1 kW
motor rating X axis feed 1,8 kW
motor rating Z axis feed 2,9 kW
total power consumption 15 kVA
measures and weights  
grinding wheels dimensions 400x50x203 mm
overall dimensions 3220x2000x2050 mm
weight 5300 kg

Control - RSM 1000 CNC - CNC Cylindrical Grinding Machine

GPlus 450 Schleifen

GPlus 450 - Windows-based CNC control for cylindrical grinding machines

  • The GPlus 450 features a 17“ TFT color monitor with touch-screen display to display all data for a user-friendly programming experience and easy operation
  • minimum input increment 0.001 mm
  • Status messages show the user the current state of the control
  • Frequently used machining sequences can be programmed quick and easy using the graphics-based Cycle Editor.
  • With the use of Input masks, the Cycle Editor guides the operator intuitively and self-explanatory through the editing steps. A separate Help Graphic is available for every definable parameter
  • Knowledge about the G and M Code Command Set or special programming language are NOT needed. However, experienced users have the ability to use DIN/ISO programming to create NC programs.
  • operation via 2 electronic hand-wheels
  • integrated PLC
  • RS-232 and USB ports
  • Look Ahead function (200 blocks)
  • graphic simulation: tool path
  • A standard 10/100 MBit Ethernet interface and USB port allow fast data transfers from externally created programs (CAD/CAM) and saving these on the GPlus 450 hard drive
  • single CPU concept (advantage: ties up only 2% of the system capacity)
  • 40 GB storage, 2.0 GHz Intel Celeron processor, 256 MB RAM
  • block processing time: 450 NC blocks per sec
  • worldwide remote diagnostics
  • Profibus, CANopen, DeviceNet implementation is possible
  • machine can be integrated in factory networks
  • technology-specific cycles for grinding

Cycle overview G (Grinding):

  • cylindrical grinding - oscillating, face grinding - oscillating, multiple plunge-cut (slot) - plane, multiple plunge-cut (slot) - linear, plane shoulders, linear shoulders

Why PC Technology?

  • PC Technology serves as platform for high-performance CNCs, since it allows us to automatically take part in the development programs of leading manufacturers of motherboards, hard drives, software, and operating systems. Thus, these manufacturers provide us with an "extended workbench". The rapid development of these components gives the KNUTH GPlus 450 a special edge.
  • Optionally, the GPlus 450 software may be installed on a regular office PC (System Requirements: Intel processor) whereby the user interface is fully identical with the machine control user interface. This allows for a very realistic operation and programming training of newcomers. The created NC programs can be tested and simulated and are fully executable on the machine's control.

Maximized PC power results in optimized speed, surface quality, and accuracy of the machine tool and ensures high dynamics and ease of use. This makes the GPlus 450 ideally suited for a large variety of machining technologies, e.g. grinding. Programming of technology-specific machining cycles is quick and easy; therefore, this control can be used for both single part and small batch productions.

The portable hand control unit features an ergonomic design with two Acknowledge buttons (safety enable). The machine axes can only be moved, if one Acknowledge button is activated. Two rotary selector switches are provided for axis selection and feed speed setting. Additionally, the hand control unit is equipped with an emergency stop button, an electronic hand-wheel and machine-dependent function keys to simplify machine set-up.

 

Standard equipment - RSM 1000 CNC - CNC Cylindrical Grinding Machine

GPlus 450 control, internal grinding equipment , grind wheel remover, 3-jaw chuck, Ø 200 mm, open rest, closed rest, grindin wheel balancing station, balancing arbor 80 mm, center MT 4, grinding wheel, coarse, grinding wheel, fine, inside grinding arbor, foundation bolts, coolant system with magnetic separator, operating tools, programming instructions, operator manual

Accessories / Tools - RSM 1000 CNC - CNC Cylindrical Grinding Machine

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