| Heavy-duty Gantry-type Milling Center with high-capacity cutter spindle provides high axis travel speeds and maximum work accuracy - 16.000 rpm
- 20-station disk tool changer, change time 4 sec
- rapid speed up to 36 m/min
- HSK-A63 mount
- 25 kW headstock motor
- automatic tool gauging, incl.
- motor spindle with roller bearings (built-in-spindle) ensures maximum stability, axial and radial rigidity for high-speed machining
- one-piece bridge and rigid base are made of Meehanite cast-iron to ensure maximum geometric accuracy and dynamics
- linear roller guide systems for X, Y and Z axes
- large precision preloaded ball screws are directly coupled to the drive motors
- the preloaded ball screws feature an inside cooling system; a control system ensures minimum temperature fluctuations even at the highest feed speeds
- large work space for easy tooling of parts
Specifications - Mouldmaster 1200 Si - CNC Gantry-Type Machining Center | working area | | | travel X-axis | 1100 mm | | travel Y-axis | 600 mm | | travel Z-axis | 500 mm | | table dimensions | 1200x600 mm | | table load capacity (max.) | 1000 kg | | number of T-slots | 5 Pieces | | T-slots, width | 18 mm | | T-slots, spacing | 100 mm | | spindle nose-to-table distance | 150 - 650 mm | | headstock | | | spindle speed | 16000 rpm | | spindle mount | HSK-A63 | | feed | | | rapid feed X-axis | 36000 mm/min | | rapid feed Y-axis | 36000 mm/min | | rapid feed Z-axis | 36000 mm/min | | work feed X-axis | 1 - 20000 mm/min | | work feed Y-axis | 1 - 20000 mm/min | | work feed Z-axis | 1 - 20000 mm/min | | tool-changer | | | number of tool stations | 20 Pieces | | tool size Ø x L (max.) | 50x250 mm | | tool weight max. | 12 kg | | tool-changing time chip/chip | 4 s | | tool-change time tool/tool | 0,3 s | | tool-changer type | Tellertyp / disk type | | accuracies | | | positioning accuracies | ± 0,005/300 mm / ± 0,0002"/12" | | repeatabilities | ± 0,005 mm / ± 0,0002" | | drive capacity | | | motor rating headstock | 25 kW | | measures and weights | | | overall dimensions | 3100x2300x3000 mm | | weight | 11500 kg | Control - Mouldmaster 1200 Si - CNC Gantry-Type Machining Center Siemens Sinumerik 810 D power line - Convenient programming languages via DIN 66025 Editor, plus comprehensive high-level language elements
- Comprehensive motion control for high-speed machining with Look-ahead function and dynamic feed-forward control
- Coordinate transformation and machining of inclined surfaces with FRAME
- Direct/indirect measuring system switchover for high precision and high-speed positioning
- Infinitely rotating rotary axes
- Programmable acceleration
- Jerk-limited acceleration
- Follow-up mode
- Contour violation prediction system
- Configurable number of intermediate blocks for tool radius compensation
- Tool radius compensation with approach and retraction strategies and intersection point calculation
- Interpolatory spindle pitch and measurement system error compensation
- Backlash compensation
- Quadrant error compensation
- Conveniently placed operator panels with horizontal and vertical soft-keys
- Universal RS 232 C (V.24) interface
- 10,TFT 4“ flat screen monitor
- I/O via universal interface during machining operations
Additional ShopMill Software: - The Technology Package for the Shop Floor
- Extremely short programming time for single parts and small series
- Clear step-by-step implementation of technology-specific production steps
- Total flexibility thanks to high-performance DIN / ISO programming for maximum variety of machining options
- Text editor for large mold making programs
- Wide range of standard cycles
- Simulation with real tool data provides for maximum process safety
- Calculation of the expected processing time
- Operator prompts for the definition of tool zero points and tool lengths result in extremly short set-up times
- Simple and clear tool management function
- Import of DXF files via optional CAD reader
- Machining of contour pockets with up to 12 isolated contours
- Cutting of contour spigots with up to 12 isolated contours
- Insertion strategy: straight, inclined, helical
ShopMill is available for Sinumerik 810D/840D/840DI/840D sl | | Standard equipment - Mouldmaster 1200 Si - CNC Gantry-Type Machining Center Siemens 810 D power lind, 20-station tool changer, cooled preloaded ball screws on 3 axes, tool measuring system, chip blow-out system, control cabinet with heat-exchanger, chip conveyor, central lubrication, RS-232 interface , operating tools, feet and bolts |
